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RD 153-34.1-003-01

РД 153-34.1-003-01

Welding, heat treatment and control of copper pipe systems and pipelines at power equipment installation and repair.

Сварка, термообработка и контроль трубных систем котлов и трубопроводов при монтаже и ремонте энергетического оборудования

Status: Effective

The guidance document defines the technology of assembly and welding, heat treatment of welded joints of pipes, as well as the amount and procedure of control and standards for assessing the quality of welded joints; It covers all types of welding used in the installation and repair of power equipment and pipe systems of boilers and pipelines. The guidance document is intended for personnel involved in the installation and repair of equipment and pipelines of power plants and heating boilers, as well as the manufacture of pipelines (with a working pressure of up to 2.2 MPa and a temperature not exceeding 425 degrees Celsius) and individual elements of boilers.

Руководящий документ определяет технологию сборочно-сварочных работ, термической обработки сварных стыков труб, а также объем и порядок контроля и нормы оценки качества сварных соединений; он охватывает все виды сварки, применяющиеся при монтаже и ремонте энергетического оборудования и трубных систем котлов и трубопроводов. Руководящий документ предназначен для персонала, занимающегося монтажом и ремонтом оборудования и трубопроводов электростанций и отопительных котельных, а также изготовлением трубопроводов (с рабочим давлением до 2,2 МПа и температурой не более 425 градусов Цельсия) и отдельных элементов котлов.

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Format: Electronic (pdf/doc)

Approved: Ministry of Energy of Russia, 7/2/2001

SKU: RUSS20114

Price: $745.00

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The Product is Contained in the Following Classifiers:

Power industry » 15. Product Quality »

Construction (Max) » Regulations » Sectoral and departmental regulatory and methodological documents » Design and construction of energy facilities »

Welding regulations » Welding work »

Welding regulations » Main materials »

Welding regulations » Pipelines »

Welding regulations » Welding materials »

Welding regulations » welding equipment »

Welding regulations » Welding staff »

Welding regulations » Admission Testing »

Welding regulations » Certification »

Welding regulations » Documentation »

Welding regulations » Non-destructive control »

Welding regulations » Mechanical Testing »

Welding regulations » Heat treatment »

Welding regulations » Defects »

Welding regulations » Assembly devices »

Welding regulations » Welding work » Manual welding »

Welding regulations » Welding work » Mechanized welding »

Welding regulations » Welding work » Automatic welding »

Welding regulations » Welding work » Surfacing »

Welding regulations » Main materials » Steel, cast iron »

Welding regulations » Main materials » Non-ferrous metals »

Welding regulations » Welding materials » Electrodes »

Welding regulations » Welding materials » Wire »

Welding regulations » Welding materials » Fluxes »

Welding regulations » Welding materials » Gases »

Technical Supervision » Section I. Technological, construction, energy supervision and environmental protection regarding limitation of negative anthropogenic impact » IV. Regulatory legal acts and regulations » 2. Industrial safety » 2.14. Equipment operating under excess pressure of more than 0.07 megapascals or at a water heating temperature of more than 115 degrees Celsius »

Standards for pipe fittings (TPA) » 10. Production » 10.5 Heat Treatment »

PromExpert » SECTION IV. INDUSTRIAL SAFETY » II Industrial safety requirements for operation of a hazardous production facility » 2 Special industrial safety requirements for operation of a hazardous production facility » 2.6 Industrial safety requirements for pressure equipment »

ISO classifier » 25 MECHANICAL ENGINEERING » 25.160 Welding, brazing and hard soldering » 25.160.10 Welding Processes »

ISO classifier » 25 MECHANICAL ENGINEERING » 25.200 Heat treatment »

ISO classifier » 27 ENERGY AND HEATING TECHNOLOGY » 27.060 Burners. Boilers » 27.060.01 Burners and boilers in general »

ISO classifier » 27 ENERGY AND HEATING TECHNOLOGY » 27.060 Burners. Boilers » 27.060.30 Boilers and heat exchangers »

ISO classifier » 27 ENERGY AND HEATING TECHNOLOGY » 27.100 Power stations in general »


As a Replacement Of:

RD 34.15.027-93: Welding, Heat Treatment, and Testing of Boiler Tube Systems and Piping During Installation and Repair of Electric Supply Station Equipment (RTM-1s-93)

The Document References:

GOST 10052-75: Metal covered electrodes, for manual arc welding of high-alloyed steels with special properties. Types

GOST 10157-79: Gaseous and liquid argon. Specifications

GOST 1050-88: Carbon structural quality steel gauged bars with special surface finish. General specifications

GOST 10705-80: Electrically welded steel tubes. Specifications

GOST 10706-76: Electrically welded steel line-weld tubes. Technical requirements

GOST 12766.1-90: High electrical resistant wire made of precision alloys

GOST 12766.2-90: Strip from precision high electric resistance alloys

GOST 12820-80: Steel plane welded flanges for Pnom from 0,1 to 2,5 MPa (from 1 to 25 kgf/cm2). Design and dimensions

GOST 14162-79: Steel tubes of small dimensions (capillary)

GOST 1460-81: Calcium carbide. Technical conditions

GOST 14637-89: Thick sheet rolled stock of normal quality carbon steel

GOST 14782-86: Nondestructive testing. Welded joints. Ultrasonic methods

GOST 1577-81: Rolled sheets and wide strips of structural quality steel. Specifications

GOST 16037-80: Welded joints in steel pipelines. Main types, design elements and dimensions

GOST 1779-83: Asbestos cord

GOST 18442-80: Non-destructive testing. Capillary methods. General requirements

GOST 19281-89: Rolled steel with increased strength. General specifications

GOST 20072-74: Heat-resistant steel

GOST 20295-85: Welded steel pipes for gas and oil pipelines. Technical specifications

GOST 21105-87: Non-destructive testing. Method of magnetic particle testing

GOST 21880-94: Thermo insulating mineral wool broached mats. Specifications

GOST 2246-70: Welding steel wire. Specifications

GOST 23949-80: Welding non-consumable tungsten electrodes specifications.

GOST 24297-87: Input inspection of products. General provisions.

GOST 2601-84: Welding of metals. Terms and definitions of basic concepts

GOST 26271-84: Flux-cored wire welding carbon and low-alloy steels. General specifications

GOST 2850-95: Asbestos paperboard

GOST 28731-90: Poultry. Zoo technical requirements for keeping of broilers

GOST 380-94: Normal quality carbon steel

GOST 4543-71: Structural alloyed steel

GOST 5457-75: Dissolved acetylene and gaseous acetylene for technical purposes. Specifications

GOST 550-75: Seamless steel tubes for petroleum processing and petrochemical industry. Specifications

GOST 5520-79: Carbon, low-alloy and alloy sheet steel for boilers and pressure vessels. Specifications

GOST 5583-78: Industrial and medical gaseous oxygen

GOST 5632-72: High-alloy steels and corrosion-proof, heat-resisting and heat treated alloys. Grades

GOST 5639-82: Steel and alloys. Methods for detection and determination of grain size

GOST 6102-94: Asbestos fabric

GOST 6996-66: Welded joints. Methods of mechanical properties determination

GOST 7512-82: Nondestructive testing. Welded joints. Radiography method

GOST 8.326-89: State system for ensuring the uniformity of measurements. Metrological certification measuring instruments

GOST 8.513-84: State system for ensuring the uniformity of measurements. Verification of measuring instruments. Organization and procedure

GOST 8050-85: Carbon dioxide,

GOST 839-80: Uninsulated cables for aerial power

GOST 8731-74: Seamless hot-deformed steel pipes. Specifications

GOST 8733-74: Cold-formed and heat-formed seamless steel pipes. Technical requirements

GOST 9031-75: Reference hardness standards

GOST 9466-75: Covered metal electrodes for manual arc welding of steels and deposition. Classification and general specifications

GOST 9467-75: Metal covered electrodes for manual arc welding of structural and heat-resistant steels. Types

GOST 977-88: Steel castings. General specifications

GOST 9941-81: Seamless cold- and warm-deformed tubes made from corrosion-resistant steel

GOST R 50431-92: Termocouplers. Part 1. Nominal static graduation tables

PB 03-108-96: Process pipeline design and safe operation rules

PB 03-164-97: Standards for Fabrication of Steam and Hot-Water Boilers, Pressure Vessels, and Steam and Hot Water Piping by Welding

PB 03-273-99: Rules for qualification test of welders and welding production specialists

PB 03-278-99: Process rules for qualification tests of welders and welding production specialists

RD 04-265-99: Regulations of training and official evaluation of employees of enterprises operating hazardous production facilities under control of the Gosgortekhnadzor of Russia

RD 34.15.027-93: Welding, Heat Treatment, and Testing of Boiler Tube Systems and Piping During Installation and Repair of Electric Supply Station Equipment (RTM-1s-93)

RD 34.17.207: Guidelines for Execution of Process Documentation for Welding Operations During Repair of Thermal Power Station Equipment

Resolution: Rules for the design and safe operation of steam and hot water boilers

SNiP 3.05.03-85: Heat networks

TU 14-3-1698-90: Steel electric welded longitudinal pipes with a diameter of 1020, 1220 mm for gas and oil pipelines

The Document is Referenced By:

GOST 30732-2006: Steel pipes and shaped products with foamed polyurethane thermal insulation in protective sheath. Specifications.

GOST R 56227-2014: Pipes and shaped products steel in polymer-mineral foam isolation. Specifications

GOST R 56380-2015: Water supply networks of pre-insulated pipes. Distant control of quality

Letter 09-00-06/7532: On application of regulatory documents in the course of non-destructive testing

Manual: Manual for impulse and low consumption fire extinguishing systems

Model series 20.0027: Reinforced Concrete Supports for Joint Suspension of 10 kV Overhead Line Protected Wires and Self-Carrying Insulated Wires of Double-Chain 0.4 kV Overhead Line. Working drawings

OST 108.940.02-82: Welded joint Seams of thermal power plants pipelines. Types and main dimensions.

OST 24.125.151-01: Fixed support for thermal and nuclear power plants piping. Design and dimensions.

OST 24.125.153-01: Fixed and sliding welded supports for thermal and nuclear power plants piping. Design and dimensions.

OST 24.125.156-01: Welded sliding guide supports for piping thermal and nuclear power plants. Design and dimensions.

OST 24.125.158-01: Welded sliding guide supports for piping thermal and nuclear power plants. Design and dimensions.

OST 24.125.159-01: Roller bearings for thermal and nuclear power plants pipelines. Design and dimensions.

OST 24.125.170-01: Details and prefabricated units of supports, hangers, ties for lens compensators and drives for remote control of pipe fittings in thermal and nuclear power plants. General Specifications.

OST 24.125.60-89: Details and prefabricated units of steam and hot water in thermal power plants. General Specifications.

OST 34-10-748-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-761-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-762-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-763-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-764-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-765-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-10-766-97: Parts and assembly units of pipelines of TPPs at Rrab <2.2 MPa (22 kgf

OST 34-38-446-84: Specifications for complete overhaul. Rules of construction, structure and presentation. The procedure for coordination, approval and registration.

OST 34-42-660-84: Details and prefabricated units of NPP pipelines, working P<2.2 MPa (22 kg/cm2), t ≤ 350 °C. General technical requirements.

RD 01-001-06: Welding of steel gas pipelines and the gas equipment in the city municipal services and power installations.

RD 10-69-94: Typical technological process of installation electrical equipment. Main provisions.

RD 34.17.207: Guidelines for Execution of Process Documentation for Welding Operations During Repair of Thermal Power Station Equipment

RD 34.17.306: Procedural Guidelines for Metallographic Analysis for Quality Assessment and Investigations of Causes of Damage to Welded Joints in Steam Lines Made from Steels 12Kh1MF and 15Kh1MF at Thermal Power Stations

RD 34.17.307-89: Procedural Guidelines for Ultrasonic Flaw Detection of Corner Welded Joints of Couplings to Manifold Bases of Steam Boilers Thermal at Electric Power Generating Stations

RD 34.17.401-95: Instructions for scope and procedure of metal input control of power equipment with pressure of 9 MPa and more, before its commissioning.

RD 34.17.405-96: Procedural Guidelines for Ultrasonic Inspection of Thin-Wall Components of Steam Superheaters and Steam Lines

RD 34.39.301-87: Procedural Guidelines for Monitoring Thermal Expansion of Steam Lines in Thermal Power Stations

RD 34.39.501: Model Guidelines for Operation, Repair, and Inspection of System Water Station Piping Systems

RD 34.39.503-89: Model Guidelines for Operation of Thermal Power Station Piping Systems

RD EO 0505-03: Instructions for metal styloscope

RMD 40-20-2013 Sankt-Peterburg: Designing and installation pipelines for water supply and sewage systems in Saint-Petersburg

RMD 40-20-2016 Sankt-Peterburg: Installation of water supply and drainage networks in St. Petersburg

SO 153-34.17.439-2003: Instruction for prolongation of exploitation term of pressure vessels

SO 153-34.17.470-2003: Instructions on the procedure for inspection and extension of the service life of steam pipelines beyond the park resource

STO: Thermal power plants. Methods of assessing the condition of the main equipment

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